Finland-based machinery manufacturer Metso is introducing three next-generation cone crushers, HP600e, HP800e and HP900e, to its Nordberg HPe series. The units maintain the trusted HPe features while extending the series to larger crushing capacities for both aggregates production and high-demand mining applications.

HP600e and HP900e are an evolution to the existing range, built and based on class-leading proven technology, says Metso. HP800e is a new addition to the series with a crushing size option of 600 kw/800 hp. All three units come with two modern automation platform options: IC70C and MCP. These automation systems provide better visibility, monitoring and control of the crushing process, and enable connection to remote monitoring and further digital services, says Metso.

“The evolution of Metso’s cone crusher technology brings multiple benefits and presents a true step change in terms of performance, uptime, serviceability and application coverage. We are excited to expand the Nordberg HPe series and bring to market a wider offering of these high-performance crushers fit for different production purposes,” says Ilkka Somero, Product Manager of HP Cones at Metso’s Aggregates business area.

“Efficiency is the key to meeting the industry’s needs. With the robust new HPe units, we can offer performance, longer lifetime and higher cost efficiency to our customers”, says Nicolas Gallay, Director of Gyratory and Large Cone Crushers.

Nordberg HP600e, HP800e and HP900e units offer high performance with up to 15 per cent more capacity and 35 per cent greater crushing force compared to equivalent cone crushers in the same class, thanks to enhanced kinematics and higher power installation, according to the manufacturer.

They feature new optimised crushing chambers, head spinning reduction, and ring bouncing detection to reach optimum capacity and maximum wear life; a complete drive and sub-frame for safe and faster installation while reducing dynamic load by up to 70 per cent; and a new feed cone lifting tool, allowing for safer maintenance when changing wear parts.

Metso offers a range of upgrades for existing Nordberg HP Series cone crushers, allowing operators to boost performance and efficiency by integrating the newest HPe features or other advanced options. Due to innovative product development and interchangeability of parts, upgrading is seamless and cost-effective.

Additionally, Metso provides installation and commissioning, inspections, refurbishment and shutdown support, Life Cycle Services agreements as well as a comprehensive wears and spares offering. All upgrades and services are planned and executed to the highest standards. Metso’s distribution network offers an additional layer of support and services by providing localized expertise, rapid response times and tailored service solutions.

With over 13,000 units sold, the Nordberg HP / HPe Series cone crushers are a trusted choice in the mining and aggregates industries, the company remarks.

MP hydraulic power unit

Meanwhile, Metso has also introduced the fifth generation MP hydraulic power unit for Nordberg MP cone crushers, designed for easy maintenance, enhanced safety and standardisation to meet the rigorous demands of modern mining operations.

This new unit marks a significant advancement in standardisation with a modular base design, allowing for easy customisation to meet specific applications, says the Finland-based machinery manufacturer.

“Metso has built a strong reputation among customers for delivering reliable power units for MP cone crushers, supported by a robust installed base,” says Andrew Lingenfelter, Vice President, Mining Crusher Products, Metso. “As even very reliable customers’ existing units age and components in the older units become obsolete, obtaining replacement quotes can be challenging for customers. The new power unit simplifies this process, enabling us to quickly provide quotes for replacement units with readily available components.”

“With increased standardisation, we can maintain stock or place orders for long lead-time assemblies, ensuring faster delivery times and supporting reliable operations,” Lingenfelter adds.

The fifth generation MP hydraulic power unit represents a significant leap forward in standardisation for mining crusher operations. This generation introduces a modular base design, allowing for easy customisation to meet specific operational needs. By transitioning to the new unit now, customers can proactively address the risks of unexpected failures and costly downtime, ensuring a seamless and efficient upgrade process. Not only does this standardised approach improve safety and maintenance, but also simplifies the integration process for customers upgrading to the latest technology, Metso explains.